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Australia Builds Next-Gen Nuclear Battery With 3D Printing

The next-generation nuclear battery is a betavoltaic device, using 3D-printed ultra-thin layers of metals, oxides, and semiconductors.

Australia is moving to crack one of the toughest challenges in space and defense operations: delivering sustainable power for years without refueling, maintenance, or reliance on solar energy.

To solve that, entX and the University of Adelaide have developed GenX, a next-gen nuclear battery that leverages additive manufacturing and advanced materials engineering to increase power density while shrinking size.

It involves stacking ultra-thin layers of metals, oxides, and semiconductors to create compact betavoltaic films, reportedly achieving power outputs beyond what current technology can deliver.

Mars Rover powered by a GenX next-gen nuclear battery in Space. Image: entX

Designed for spacecraft, unmanned underwater vehicles, and remote defense surveillance systems, GenX provides sustained power in locations beyond the reach of traditional energy sources.

“Reliable, long-life power is one of the biggest bottlenecks facing space, subsea, and defense systems,” said Dr Scott Edwards, entX General Manager for Space and Defence.

“By re-engineering betavoltaics as ultra-thin, additively manufactured devices, we’re achieving power densities that were previously out of reach and enabling entirely new mission profiles.”

Illustration of the GenX next-gen nuclear battery. Image: entX

From Lab to Field

With support from the Additive Manufacturing Cooperative Research Centre, entX is moving  GenX from prototype to pre-commercial production.

Backed by 1.8 million Australian dollars ($1.2 million) in funding, the team will spend the next 14 months validating the device and refining the manufacturing process ahead of customer evaluations.

The project aims to scale key prototype steps, including high-efficiency electrical junctions, into a repeatable additive manufacturing workflow at entX’s radiation facility in Australia.

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